In collaboration with our principal Sinergia of Italy which was established 1996 and specializes in planning, realisation and start-up of customized devices and packages.
We can provide custom solutions for
A membrane dryer is a compressed air dryer that consists of a semipermeable membrane through which water vapor, and possibly some of the air, can permeate.
A refrigeration dryer is a compressed-air dryer that extracts water vapor by the application of cooling and subsequent condensation.
Adsorption dryers with heat regeneration in closed circuit versions are based on physical process operating when air is being compressed.
The regenerated dryers are a hybrid solution between heatless and hot regenerated dryers with external blower. The average dried air consumption in this case is approximately 7%. The operating times are generally halved compared to the hot regenerated dryers thanks to an exclusive system with a double air injection that optimizes the regeneration process.
The regenerated dryers are a hybrid solution between heatless and hot regenerated dryers with external blower. The average dried air consumption in this case is approximately 7%. The operating times are generally halved compared to the hot regenerated dryers thanks to an exclusive system with a double air injection that optimizes the regeneration process.
The heatless dryers are the most commonly used devices for small and medium flows considering their simplicity and reasonable investment costs. Even though they are very essential devices, they are able to reach extreme dew points by means of a correct regulation of the regeneration time’s length and of the air quantity necessary at this stage.
The air separation can be performed by means of cryogenic technology that liquefies the high quality compressed air stream and separates its elements through the distillation process. This system manages to supply gaseous nitrogen and oxygen and, if requested, small quantities of liquefied gases.
PSA technology can be used for Oxygen production too, by selecting a different molecular sieve. The process is exactly the same already described for nitrogen. VPSA technology is used in massive production of gaseous oxygen. High quality air stream is blowed at low pressure into molecular sieves placed inside two high capacity vessels. Regeneration of sieves is realized by means of vacuum generated by a pump. Alternative cycles of adsorption and regeneration assures continuous massive oxygen production at low pressure with high energy efficiency, caused by use of a blower instead of a compressor. If high pressure oxygen is needed, a booster integrate the process.
Pressure Swing Adsorption is an alternative technology for air separation, able to produce a continuous stream of nitrogen by means of air filtration. High quality compressed air passing through carbon molecular sieves, placed inside two vessels, separates thanks to carbon porosity. Oxygen is adsorpted into molecular hollow, while nitrogen passes through and is collected as product of the process. Alternative cycles of adsorption and regeneration of carbons give continuity to production. Air pressure and timing of cycle’s control leads up with to requested purity.
High quality compressed air can be separated by means of membranes composed of synthetic hollow fibres. Their permeating walls let pass through water vapour, CO2, and oxygen, while residual gas, mainly nitrogen, goes along the fibers and is collected as product of the process. Thanks to air stream’s pressure and temperature control is assured maximum membranes performance in any ambience conditions. This leads up to requested purity with better energy efficiency.
The experience we have gained in the water treatment and cooling for industrial systems allows us to produce skids for critical installations where the cooling liquid is problematic (corrosive, loaded with impurities or in cases of seawater). Our flexibility allows us to customize any product to specification and to provide pre-assembled skids carried out with the most suitable materials for the installation location and quality of the water to be treated (galvanized carbon steel, stainless steel, hastelloy, titanium or PVC). Production is carried out in accordance with API 662 standards.
This type of device does not have any hygienic and sanitary impact as the traditional cooling towers might have, because the secondary fluid (air or water) is in a completely sealed circuit and does not come into contact with the cooling air. The experience that sets us apart in the water treatment and air cooling field allows us to produce cooling skids for the widest possible range of needs, particularly for systems installed in high temperature environments.
In most cases, the service water used for cooling is not very clean and has a high hardness level. In the long run, this water type’s use causes a deposit of limescale and dirt on the tube bundle that reduces the thermic exchange’s efficiency. In these cases, a tube bundle’s mechanical cleaning is not always enough and a chemical washing may become necessary. To avoid damages caused by the corrosion subsequent to frequent washings, our exchangers’ tubes, tubes’ plates and diaphragms are made out of TP316 stainless steel. Production is carried out in accordance with API 660 standards.
Deadening casings are designed to reduce the noise made by operating machines, to reclaim working environments and to limit the noise’s spreading to the outside. Our canopies are designed with doors, windows, auxiliary installations (ventilation, illumination and conditioning systems), fire and gas detection and extinguishing system according to the customers’ requests.
In order to reduce this noise within acceptable limits, Sinergia has realized a series of silencers that reduce the noise generated by the installations or by the gas exhaust. Industrial silencers are made out of external metallic cases containing labyrinths and resonant cavities. Each silencer category has standard models that can be personalized after the customer’s requests.
If the industrial systems use cooling water supplied by evaporative towers, chillers or air fin cooling systems, a pre-assembled skid equipped with water circulation pumps which is easily transported and customized with a chemical dosing system necessary for water treatment is advantageous in support of the end user. The experience we have gained over time in the field allows us to offer customized, high quality solutions which are specific for each type of need at competitive prices. Production is carried out in accordance with API 610 and ISO 13709 standards.
Our vessels are different from the standard ones on the market as they are made solely to meet special conditions and particular project’s specifications. There are various types of special requests, for example regarding the size in cases the vessel needs to fit in an existing plant with limitations or special connections and the settings’ complete customization (instruments and connections).
Cartridges characterized by high capacity to retain contaminants, made of polypropylene and with high porosity. They are particularly suitable for the filtration of liquids such as water, paint and various chemicals.
A good filtering and condensate removal reduce considerably the costs of the devices’ maintenance and missed production and allow to maintain an invariable final product’s quality. The value of duplex filters is the possibility to carry out maintenance without interrupting the work process: while one cartridge is working, the other doesn’t filter, allowing manual operator intervention. The filters we design and produce are suitable for installations on pressured lines and are able to work with operating temperatures up to 120°C. On demand we supply filters for temperatures higher than 200°C.
Tools simple and rapid installation, steam traps purify the air from the oil particles. The timer and solenoid valve are designed to automatically remove the condensate from compressed air systems.
The compressed air system’s reliability and efficiency are always influenced by the presence of different solid particles and condensate suspended in the distribution net’s air. The filters we design and produce are suitable for installations on pressured lines and are able to work with operating temperatures up to 120°C (200°C for particular conditions). Our filters are suitable for high range of application and compatible with various casings.
These products are realized to separate oil from condensate. Through various separation stages the air becomes pure, losing the biggest quantity of oil and other impurities. The condensate separator components are designed to combine various type of adsorption technologies, with the aim to reduce the contaminants at low possible level.
A good filtering and condensate removal reduce considerably the costs of the devices’ maintenance and missed production and allow to maintain an invariable final product’s quality. The filtering at the compressor’s inlet does not always guarantee a good quality of the air to use, especially if the pipings or tanks are not made out of stainless material.
These compressors we design and manufacture package for air and process gas. All units are fully packaged ready to be hooked-up and are customizable in terms of heavy duty supplies severe, dangerous or explosive environmental conditions, ATEX, CE, ASME, API618, API610 compliance. They can be diesel, steam turbine or electric motor driven.
These Screw Compressors are commonly used in a variety of air, process gas, process refrigeration and natural gas applications, including individual wellhead boosters, low pressure gathering systems, low stage boosters to existing reciprocating machines, solution gas and flare gas compression. Sinergia designs and manufactures high quality and innovative oil-injected air and gas solutions for a wide applications’ spectrum. It offers a complete range of rotary screw air compressors that can meet any compressed gas requirements.